TongYouSheng

Manufacturer of High-Precision Electric Cylinders

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Multi-Industry Applications: Intelligent Electric Cylinders Inject “All-Round Power“ into Automated ProductionDec 23, 2025

Amid the wave of automation upgrading, different industries have unique requirements for the stroke, thrust, mounting method and control interface of actuators. Leveraging its high customizability, the intelligent electric cylinder can flexibly match various mounting configurations including front flange, double trunnion and rear mounting, and support personalized control interfaces. It is widely adapted to the transformation and upgrading of production lines across multiple fields, bringing precise power to all types of application scenarios.

Automotive Manufacturing: Enhancing Flexibility for Mixed-Model Production

In key stations of automotive manufacturing such as stamping, welding and assembly, intelligent electric cylinders drive clamps to achieve high-precision positioning and clamping.

For example, in the car body welding process, 10-axis intelligent electric cylinders work in synergy, controlling the welding spot positioning error to ≤0.05mm and completing high-frequency model change adjustments at a speed of approximately 1.0m/s. This easily accommodates mixed-model production, which not only ensures welding quality but also improves production line switching efficiency.

Photovoltaic New Energy: Laying a Solid Foundation for Efficient and Reliable Power Generation

In the string welding process of photovoltaic modules, intelligent electric cylinders drive battery strings for layout and positioning. With a repeat positioning accuracy of ±0.01mm, they ensure consistent fitting between solder ribbons and the main grid lines of battery cells, helping to reduce the defective rate.

At the silicon wafer cutting station, intelligent electric cylinders can stably control the cutting pressure to improve the yield of silicon wafers, providing a reliable guarantee for efficient power generation in subsequent processes.

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3C Electronics: A "Skillful Hand" Delivering Both High Speed and Precision

To meet the assembly requirements of precision products such as mobile phones and computers, micro intelligent electric cylinders are capable of delicate operations including chip bonding and screen assembly. With a fast response time of 10ms, they easily keep up with the high-frequency beat of about 300 cycles per minute, enabling production lines to maintain exquisite quality even at high-speed operation and achieve the production goal of "both fast and accurate".

Lithium Battery Industry: Stable Power Safeguarding Safety and Continuous Production

At stations such as lithium battery pole piece cutting and cell packaging, intelligent electric cylinders provide stable thrust and positioning accuracy, reducing the risk of short circuits caused by cutting deviations.

The long-term stable operation characteristic of intelligent electric cylinders is also adapted to the 24/7 continuous operation requirement of lithium battery production lines, providing a solid support for safe production and stable capacity output.

From flexible welding in automotive manufacturing and quality improvement in photovoltaic new energy, to precision assembly in 3C electronics and safe continuous production in the lithium battery industry, intelligent electric cylinders are deeply penetrating various industries with their advantages of customizability, high precision and strong adaptability, becoming a reliable partner for automation upgrading. Choosing an intelligent electric cylinder means choosing a power solution that can grow with the production line and make production more intelligent and efficient.