The application of high-thrust micro electric cylinders in chemical production equipment requires grasping key points from multiple aspects such as selection, installation, and maintenance. Only through reasonable selection, correct installation, and scientific maintenance can the performance advantages of high-thrust micro electric cylinders be fully exerted, ensuring the stable operation of chemical production equipment and improving the efficiency and safety of chemical production.
Today, let's talk about what should be paid attention to in the maintenance of high-thrust micro electric cylinders when they are applied in chemical production.
Daily inspection is an important means to timely detect potential problems of high-thrust micro electric cylinders.
Operators should conduct a visual inspection of the high-thrust micro electric cylinder every day to check whether the cylinder body and piston rod are damaged or deformed, whether the seals are leaking; check whether the connecting parts are loose and whether the cables are damaged; listen to whether there is abnormal noise when the high-thrust micro electric cylinder is running.
At the same time, it is necessary to regularly check the lubrication of the high-thrust micro electric cylinder, check the oil level and oil quality of the lubricating oil, and timely replenish or replace the lubricating oil to ensure good lubrication of all moving parts of the high-thrust micro electric cylinder.
Regular maintenance can effectively extend the service life of high-thrust micro electric cylinders and improve the reliability of the equipment. According to the frequency of use and working environment of the high-thrust micro electric cylinder, a reasonable maintenance cycle should be formulated.
Generally speaking, a comprehensive maintenance of the high-thrust micro electric cylinder should be carried out at regular intervals (such as 3 - 6 months). This includes cleaning dust and oil stains on the surface and inside of the high-thrust micro electric cylinder; checking and adjusting the installation accuracy of the high-thrust micro electric cylinder; performing performance testing on electrical components such as motors and encoders; replacing severely worn vulnerable parts such as seals and bearings.
Despite taking perfect selection, installation, and maintenance measures, high-thrust micro electric cylinders may still fail during long-term operation. When a fault occurs in the high-thrust micro electric cylinder, operators should conduct fault diagnosis in a timely manner. The cause of the fault can be preliminarily judged by observing the fault phenomenon and analyzing the equipment operating parameters.
For example, when the high-thrust micro electric cylinder has abnormal running speed, it may be caused by motor failure, improper parameter setting of the controller, or jamming of mechanical transmission components. After determining the cause of the fault, corresponding treatment measures should be taken, such as replacing faulty components or adjusting controller parameters. For some complex faults, professional maintenance personnel should be contacted in a timely manner to avoid aggravated equipment damage due to improper fault handling.