Ceramic production involves multiple complex processes such as raw material processing, forming, and firing, which have extremely high requirements for the precision and stability of equipment. In ceramic forming equipment, electric cylinder servo cylinders are often used for pressure control of presses and precise movement of molds.
Taking ceramic tile pressing as an example, electric cylinder servo cylinders can accurately control the pressing force and pressing speed of the press, ensuring that ceramic tiles are evenly stressed and have consistent density during the forming process, effectively reducing the rejection rate.
In the ceramic tile pressing process, the precise control of press pressure by electric cylinder servo cylinders is crucial. Taking large ceramic tile presses as an example, electric cylinder servo cylinders can provide a stable thrust of up to 500kN with high pressure control precision. When producing ceramic tiles of 800×800mm specification, through the precise control of pressing force and pressing time by electric cylinder servo cylinders, the uniformity of tile density is improved, and the rejection rate caused by uneven density, such as cracking and deformation, is reduced.
In terms of mold opening and closing, the advantage of fast response of electric cylinder servo cylinders is highlighted. The electric cylinder servo cylinders drive the molds to open and close quickly and accurately, which not only improves production efficiency but also ensures the positioning accuracy of the molds, thus guaranteeing the dimensional accuracy and surface quality of ceramic products.
Electric cylinder servo cylinders have a high speed. It only takes 2-3 seconds from mold closing to completing the pressing action, which is 30% more efficient than traditional hydraulic drive. At the same time, the positioning accuracy of electric cylinder servo cylinders ensures that the mold clamping error is less than 0.1mm, ensuring that the dimensional accuracy of ceramic tiles meets national standards.
In the ceramic firing process, electric cylinder servo cylinders can be used for lifting control of kiln doors. By accurately controlling the opening and closing speed and position of kiln doors, heat loss in the kiln is reduced, energy utilization efficiency is improved, and strong support is provided for temperature control and atmosphere protection in the kiln.
Electric cylinder servo cylinders control the lifting of kiln doors. By linking with the temperature control system, when the temperature in the kiln is higher than the set value, the opening speed of the kiln door is automatically slowed down to reduce heat loss, thereby lowering energy consumption.